SOLVENT RECOVERY PLANT

A solvent recovery unit, also known as a solvent recovery system or solvent recycling unit, is a piece of industrial equipment designed to recover and reuse solvents that are used in various manufacturing processes. Solvents are often used to dissolve, disperse, or extract substances in industries such as pharmaceuticals, chemicals, paints, coatings, & electronics manufacturing. However, solvents can be expensive to purchase and dispose of, and their improper handling can lead to environmental and health concerns.

A solvent recovery unit works by distilling and separating the solvent from the contaminants, impurities, and residues it has picked up during the manufacturing process. Here’s how a typical solvent recovery process might work:

Collection: The used solvent, which may contain dissolved materials, is collected from the manufacturing process. This solvent is often referred to as “dirty” solvent.

Distillation: The collected dirty solvent is heated in a distillation chamber. Solvents have lower boiling points than many of the contaminants they may have picked up during use. As the solvent vaporizes, it rises and is collected in a separate chamber.

Separation: The vaporized solvent is condensed back into a liquid state by cooling it down. Since the contaminants have higher boiling points, they are left behind in the distillation chamber. This separation process helps to purify the solvent.

Recovery: The purified solvent is then collected and can be reused in the manufacturing process. The recovered solvent is often referred to as “clean” solvent.

Benefits of Using a Solvent Recovery Unit Include:
  • Cost Savings: Recycling and reusing solvents can significantly reduce the need to purchase new solvents, leading to cost savings.
  • Environmental Impact: Proper solvent recovery helps reduce the amount of hazardous waste generated and decreases the overall environmental impact of the manufacturing process.
  • Regulatory Compliance: Many industries have regulations and guidelines for the proper handling and disposal of solvents. Using a solvent recovery unit can help companies stay compliant with these regulations.
  • Resource Efficiency: By reusing solvents, companies can conserve natural resources used in solvent production.
  • Improved Sustainability: Solvent recovery is part of a more sustainable approach to manufacturing, which is becoming increasingly important for companies looking to improve their environmental footprint.
Plant Process Hierarchy

Dirty Solvent > Distillation Chamber > Condensation
Chamber > Clean Solvent

It’s important to note that different industries and processes may require specific solvent recovery units tailored to their needs. The design and capacity of these units can vary based on factors such as the type of solvents used, the volume of solvent waste generated, and the level of purification required.